内页banner
Blog
  • Comprehensive Analysis of X-ray Intelligent Ore Sorting Machine Comprehensive Analysis of X-ray Intelligent Ore Sorting Machine Jul 27, 2024
    I. Overview X-ray intelligent ore sorting machine is an advanced equipment that uses X-ray technology combined with artificial intelligence algorithms to efficiently sort ore. It can realize the rapid and accurate identification and sorting of ore during ore processing, thereby improving the utilization rate of ore, reducing processing costs, and reducing the impact on the environment. II. Working Principle Intelligent ore sorting machine mainly uses X-ray technology, through the transmission ability of X-rays to the internal structure of ore, combined with advanced image processing algorithms and artificial intelligence technology, to achieve rapid identification and sorting of ore. Specifically, X-ray sorting technology can form Compton effect differences according to the different density, thickness, atomic sequence and other characteristics of ore, thereby realizing the separation of ore and waste rock. The technical advantage of intelligent ore sorting machine lies in its high-precision recognition ability and high degree of automation and intelligence. It can not only improve the processing efficiency of ore, but also reduce environmental pollution, which is in line with the trend of sustainable development of mining. III. Equipment Composition The X-ray intelligent ore sorting machine is mainly composed of the following parts: Vibration distribution system: responsible for evenly distributing the ore on the conveyor belt to ensure that the ore is laid flat in a single layer for efficient sorting. X-ray transmission detection system: including X-ray generators and receivers, used to transmit ore and analyze the internal structure and density differences of the ore. High-definition image recognition system: composed of high-brightness light source and high-definition digital camera, it images the surface features of the ore and provides auxiliary identification information. Computer software algorithm system: through deep learning technology, various characteristic information of ore is studied, and an ore sorting training model is constructed to achieve fast and accurate identification of ore data. Pneumatic mine waste separation system: through the air valve array driven by high-speed actuators, the ore is separated, the waste rock is blown into the waste rock trough, and the useful minerals fall into the sorting bin. https://www.mdoresorting.com/x-ray-manganese-vanadium-sorting-machine IV. Workflow The workflow of the X-ray intelligent ore sorter mainly includes the following steps: Feeding system: After cleaning and grading, the ore is fed into the vibrating feeder, and the ore is evenly distributed on the conveyor belt through mechanical vibration, forming a single-layer flat state and entering the detection area. X-ray transmission detection: The X-ray source continuously transmits the ore, and the X-ray transmission detection system analyzes the density and structure inside the ore through the X-ray generator and receiver. Image processing: The high-definition image recognition system images the surface features of the ore, and the industrial computer processes it. Through the established model recognition and algorithm, useful minerals and gangue minerals are distinguished. Sorting execution: According to the recognition results, the high-speed actuator drives the gas valve array to sort the ore, blow the gangue minerals into the waste rock tank, and the useful minerals fall into the corresponding sorting bin. V. Technical Advantages High recognition accuracy: The X-ray intelligent ore sorter adopts high-precision X-ray transmission technology, with a recognition accuracy of up to 0.4mm, realizing the detection of the internal features of the ore without blind spots. Strong processing capacity: The equipment can handle ores of different particle sizes, and can effectively sort ores from small particles to blocky ores. Energy saving and environmental protection: Compared with traditional hand sorting and mechanical sorting, the X-ray intelligent ore sorting machine does not require water, which reduces energy consumption and environmental pollution. High degree of intelligence: Combined with artificial intelligence, the sorting machine can self-learn and optimize to adapt to the characteristics and sorting requirements of different ores.   VI. Reliability Analysis The reliability of the X-ray intelligent ore sorting machine depends on multiple factors, including but not limited to: Technical maturity: With the continuous development and improvement of technology, the technical maturity of the X-ray intelligent ore sorting machine continues to improve, and its reliability is enhanced accordingly. Equipment structure design: Reasonable structural design can improve the stability and durability of the equipment and reduce the possibility of failure. Material selection: High-quality materials can ensure that the equipment can work normally in harsh environments and extend its service life. Maintenance and overhaul: Regular maintenance and overhaul are important measures to ensure the reliability of the equipment, which can timely discover and eliminate hidden dangers. Technical support: A strong technical support team can provide rapid fault diagnosis and solutions for the equipment to ensure the continuity of production. The X-ray intelligent sorting machine launched by Mingde Optoelectronics uses high-precision dual-energy mining and transmission, which can not only identify minerals with large density differences and high content, but also identify minerals with small density differences and low content, making mineral separation more accurate. https://www.mdoresorting.com/x-ray-xrt-intelligent-mineral-sorting-machine-according-to-different-density-between-concentrate-and-tailings Ⅶ. Maintenance Cycle Analysis The maintenance cycle of X-ray intelligent ore sorting machine usually depends on the following factors: Operating environment: The environmental conditions of the equipment, such as temperature, humidity, etc., will affect the maintenance cycle. Frequency of use: The higher the frequency of use of the equipment, the shorter the required maintenance cycle. Technical condition: The technical condition of the equipment is good, and the maintenance cycle can be appropriately extended. Manufacturer guidance: Following the manufacturer's maintenance guidelines and recommendations can effectively schedule maintenance cycles. Historical records: The maintenance history of the equipment can help predict future maintenance cycles and needs. Ⅷ. Maintenance Cost Analysis Equipment structure and maintenance difficulty The design of the X-ray intelligent ore sorting machine focuses on simplicity and reliability, and its mechanical structure is relatively simple, reducing potential failure points and maintenance difficulties. In contrast, traditional equipment is more difficult to maintain due to its complex structure, and requires more professional skills and tools. The simplified design of the X-ray intelligent ore sorting machine reduces the difficulty of maintenance, and correspondingly reduces maintenance time and cost. Parts replacement cycle and cost The key components of X-ray intelligent ore sorting machines, such as X-ray tubes and other sensors, are designed with a long service life, reducing the need for frequent replacement of parts, thereby reducing maintenance costs. However, due to the rapid wear and tear of traditional equipment during use, parts often need to be replaced, and the maintenance cost is naturally high. Labor and training costs The X-ray intelligent ore sorting machine is highly automated and can achieve 24-hour unmanned ore sorting, reducing labor costs. Operators only need to perform basic monitoring and abnormal handling, which greatly reduces manpower requirements. In addition, maintenance personnel do not need too much professional training to operate proficiently, further reducing training costs. Preventive and corrective maintenance costs The X-ray intelligent ore sorting machine uses advanced predictive maintenance technology, which can detect potential faults in advance and prevent them, reducing emergency repairs. Traditional equipment often requires more regular inspections and repairs, and has higher maintenance costs. IX. Maintenance Precautions The X-ray intelligent ore sorting machine is a high-tech equipment that uses X-ray and artificial intelligence technology for ore sorting. During daily use and maintenance, matters that need attention mainly include equipment structure inspection, cleaning and maintenance, troubleshooting and repair, regular calibration, replacement of wearing parts, operator training and other aspects. Equipment structure inspection Regularly check whether the structure of the X-ray intelligent ore sorter is complete, including but not limited to whether the moving parts such as the housing, conveyor belt, roller, bearing, etc. are abnormally worn or damaged. Any damage or wear found should be replaced or repaired in time to ensure the normal operation of the equipment. Cleaning and maintenance Keep the equipment clean, especially the X-ray source and photoelectric sensor, to prevent dust and debris from accumulating and affecting the detection accuracy and stability of the equipment. Regularly clean the slag and impurities inside the equipment to avoid blockage and corrosion. Troubleshooting and repair Be familiar with the common faults of the X-ray intelligent ore sorter and their troubleshooting methods, such as the troubleshooting and repair of problems such as the power indicator light not lighting up, the conveyor belt not operating, and the X-ray source not emitting. For problems that cannot be solved immediately, professional technicians should be contacted for support in a timely manner. Regular calibration According to the guidelines provided by the manufacturer, the X-ray intelligent ore sorter should be calibrated regularly to ensure the detection accuracy and stability of the equipment. The calibration work should be performed by experienced technicians. Replacement of wearing parts Pay attention to the wearing parts of the equipment, such as X-ray tubes, conveyor belts, injection valves, etc., and replace them in time when necessary. Use original accessories to ensure that the performance of the equipment is not affected. Operator training Provide necessary training for the staff who operate the X-ray intelligent ore sorter so that they can master the correct operation methods and basic maintenance knowledge. Untrained personnel are not allowed to operate the equipment at will to avoid damage. Overall, maintaining the X-ray intelligent ore sorter is a systematic project, which needs to be started from multiple angles to ensure the long-term and stable operation of the equipment. Through regular inspection, cleaning, calibration and maintenance, the service life of the equipment can be greatly extended, and the work efficiency and sorting accuracy can be improved. At the same time, attention should also be paid to sufficient training of operators to ensure that they can properly handle emergencies and ensure the continuity and safety of production.
  • AI Intelligent Sorting Machine, High-Quality Ore Sorting Solution AI Intelligent Sorting Machine, High-Quality Ore Sorting Solution Jul 26, 2024
    Intelligent sorting machine is a mining sorting equipment that realizes mineral sorting based on the differences in ore color, texture, shape, gloss, etc., through photoelectric systems, image vision, artificial intelligence, big data and other means. It can meet the specific surface special difference mineral sorting, such as quartz, calcite, barite, wollastonite, talc, calcium carbonate, brucite, silica slag, pebbles, gold mines, coal gangue, coal-series kaolinite, lead-zinc ore, copper mines and other minerals and some specific characteristic difference materials. The important scope of Internet of Things application is industry. In recent years, with the great development of Internet of Things technologies such as artificial intelligence, big data, RFID technology, and sensor technology, terminal products have also experienced practical application verification and use. Intelligent interconnection has become the trend and consensus of product development in the industrial field. Intelligent sorting machine is a sorting equipment that realizes material sorting based on the differences in color, shape, texture, texture, gloss, etc. of the selected materials, through photoelectric recognition, image processing, artificial intelligence and other means. With the development of digital technology, the types of color sorters are also constantly updated and developed. Starting from photoelectric (analog) technology, to CCD (digital) technology application, and then upgraded to intelligent sorting machine technology. At present, the new intelligent sorting machine developed based on cutting-edge technologies such as the Internet of Things, artificial intelligence, and image vision has fully realized functions such as automation and intelligent learning, which can effectively improve sorting efficiency and accuracy, and greatly reduce production costs. The artificial intelligence solution is aimed at the materials to be selected, using software intelligent modules based on intelligent recognition, image vision, big data analysis, etc., and integrating hardware such as industrial computers, high-definition cameras, light sources, and sorting systems. This solution realizes the intelligent controllable sorting of the machine through the combination of software and hardware, improves the limited sorting materials, and expands the sorting and use scenarios. The scope of sorting has broken through from color sorting to the sorting of minerals with multi-dimensional feature differences. The specific workflow of the intelligent sorting solution is as follows: First, the personnel will confirm the good and bad materials, sort a number of good and bad materials manually, and collect and train images on the smart machine respectively, extract the surface texture, gloss, texture, state, color and other features of the ore and gangue to establish a sorting model. The material enters the conveyor belt through the vibrating hopper and is thrown into the sorting room through the conveyor belt. The upper and lower sets of ultra-high-definition cameras will perform multi-dimensional stereoscopic scanning on each mineral material, and transmit the information of each mineral material from the sensor to the industrial computer; It uses model recognition and algorithms to identify good and bad materials, and issues instructions to the solenoid valves corresponding to the area where the gangue is located, using pneumatic force to accurately separate. The above-mentioned intelligent sorting machine is fully automated and does not require human intervention. And it can be controlled, adjusted, and learned later according to the sorting situation, creating solid technical support for improving the performance of automated production lines, efficient data collection, sorting efficiency and accuracy, and sorting costs. The efficiency of the sorting scheme depends on the equipment technology integration and hardware configuration performance. Mingde artificial intelligence sorting machine uses image visual enhancement technology, non-massive data migration technology, AI photoelectric sorting technology, material rapid identification technology, artificial intelligence sorting technology, etc. in terms of software. In terms of hardware supporting facilities, it adopts an upper and lower double-mirror design. With the image visual recognition system that can support multiple sets of cameras to work at the same time, this solution can handle a large number of material sorting tasks with extremely high accuracy and low error rate. https://www.mdoresorting.com/mingde-ai-sorting-machine-separate-quartzmicafeldspar-from-pegmatite The operating platform is equipped with an industrial computing-grade computer that can process large amounts of data. The data processing is sensitive and the operation speed is fast, which improves the data transmission rate in different application scenarios. In addition, for data processing and analysis, it is equipped with the Mingde AI artificial intelligence sorting system, which can provide functions such as detection, modeling, identification, and sorting of multi-dimensional surface features of the sorted materials. Mingde is an artificial intelligence sorting equipment that brings high-quality sorting solutions to industrial automation.rial automation.
  • AI intelligent Sorting Machine: A New Choice for Ore Sorting AI intelligent Sorting Machine: A New Choice for Ore Sorting Jul 20, 2024
    As the number of ore resources with low mining difficulty and good quality is decreasing, mining companies are gradually falling into trouble, especially low-grade mining companies. How to improve the economic value of mines? Reduce the overall mining and selection costs? It is an important problem facing its development, especially at the current stage, the mining and selection technology and production process improvements of industrial and mining enterprises are in a stagnant stage. The only best choice is to break the existing thinking mode. In view of the current situation of industrial and mining enterprises, there will be no major breakthroughs in mining and selection technology for the time being. Only by looking for external breakthroughs in the production process can new innovations be achieved. It is obvious that the best solution is to start with the sorting after the crushing and dissociation of the original ore. Some people will definitely ask why? In fact, it is very simple. We need to understand what ore sorting is and what is the difference between the sorting mentioned and the sorting at the current stage. The ore sorting mentioned here is to enrich the grade of the ore in advance before grinding and crushing, and to raise the pre-throwing waste tailings to reduce the amount of ore entering the subsequent process, saving a lot of costs for the subsequent process. At the same time, the pre-throwing waste tailings have not been ground and have certain economic value. Take an example of economic benefits. Let's do some economic calculations. Assuming that an industrial and mining enterprise mines 1 million tons per year, before using an ore sorter, the original production process is mining-crushing-grinding-flotation. According to the calculation of $6.3 per ton for grinding and flotation, the annual cost before using an ore sorter is about 6.3 million dollar. After using an ore sorter, each ore sorter sorts about 25 tons per hour (the smaller the particle size, the lower the hourly sorting output. In this example, the particle size of the ore particles is in the range of 1cm-4cm). The sorting cost is mainly electricity. The electricity cost per machine is $1.37 per hour, and the sorting cost per ton is about $0.137. According to 20% of the discarded tailings, there is no need for subsequent grinding and flotation, and the annual savings can reach about 1.1 million dollar. In addition, the discarded tailings can still be backfilled in the mine, or sold as other construction, road construction and other materials. The overall estimated annual output value is at least more than 1.37 million dollar. Among them, Mingde Optoelectronics' artificial intelligence ore sorter was born. Committed to the introduction, research and development, promotion and application of artificial intelligence ore sorting technology. AI Ore Sorting Machine AI Ore Sorting Machine is a device that uses the principle of photoelectric sorting, artificial intelligence means, and AI photoelectric sorting technology. After the original ore is crushed and before flotation, it can be sorted in a composite manner according to the different surface characteristics of the original ore, such as texture, color, texture, shape and other multi-dimensional characteristics, to achieve ore grade enrichment and pre-disposal of tailings. Intelligent sorting equipment. It also has the following advantages https://www.mdoresorting.com/mingde-ai-sorting-machine-separate-quartzmicafeldspar-from-pegmatite Adjustable parameters: Sorting models can be established according to different sorting requirements to meet personalized sorting requirements; Automatic sorting: No manual work is required to achieve intelligent ore sorting with high sorting efficiency; Intelligent: It can continuously learn through the learning mode to further improve the overall sorting effect; Application range: Mainly in the sorting of talc, wollastonite, potassium feldspar, fluorite, quartz, calcite, lithium ore, gold ore, iron ore, lead-zinc ore, high-crystalline silicon and other ores with visible differences; Applicable fields: new and old mines, historically abandoned low-grade ores and other industrial and mining enterprises.
  • How to Sort Wollastonite? How to Sort Wollastonite? Jul 20, 2024
    Wollastonite surrounding rocks are divided into two types: marble type and skarn type. Among them, skarn type is mainly lens-shaped, cystic, irregular banded, etc., among which wollastonite generally has high iron impurities, and the gangue is mainly garnet, diopside, calcite and quartz. Garnet and diopside are separated by strong magnetic separation, and calcite and quartz are separated by flotation. The marble type is more complex, mainly in agglomerate and cystic shapes. Its wollastonite is distributed in flower and worm strips, with low iron content. The gangue is mainly calcite and quartz and a small amount of diopside. This type of ore is mainly separated by flotation to separate calcite and quartz. Wollastonite ore dressing and purification method At present, there are mainly manual selection, flotation, single magnetic separation, magnetic separation-flotation (electrical separation) for wollastonite separation. The purpose of wollastonite separation is mainly to reduce the iron content and separate calcite and waste rock. Hand selection mainly involves manually selecting rich ores or manually selecting rich wollastonite through conveyor belts. It is mainly suitable for ores with high wollastonite content. Flotation mainly involves separating wollastonite and calcite based on their different physical and chemical properties. It can also remove a large amount of iron impurities and improve the grade of wollastonite. Single magnetic separation mainly involves using weakly magnetic minerals such as garnet and diopside in the original ore. Wollastonite is not magnetic. Wollastonite is separated from other gangues through dry or wet strong magnetic separation technology. It can also remove a large amount of iron-containing ores and improve the overall grade. Magnetic separation-flotation is mainly suitable for the treatment of low-grade wollastonite. First, weakly magnetic ores are separated through magnetic separation, and then wollastonite is separated from quartz and calcite through flotation. The latest sorting method for wollastonite ore dressing - artificial intelligence photoelectric sorting Through physical sorting, the surface characteristics of wollastonite, calcite, and miscellaneous stones are used for sorting. Before entering flotation or magnetic separation, the raw ore is crushed and washed before entering the artificial intelligence sorting machine. Artificial intelligence photoelectric sorting uses the surface characteristics of wollastonite, calcite, quartz, garnet, and miscellaneous stones for sorting. The main surface characteristics of the sorting are color, color, texture, shape, etc., and the data model is established through artificial intelligence. The purpose of accurately sorting out wollastonite and associated stones is achieved. Artificial intelligence ore sorting machines are different from traditional photoelectric color sorters. Traditional photoelectric color sorters can only sort by color differences. For example, when the associated quartz or other colors are close to wollastonite waste rocks, the color sorter cannot accurately sort out wollastonite. Only artificial intelligence ore sorting machines integrate the multi-dimensional characteristics of good and bad materials in the raw ore, establish a sorting model, and achieve final sorting accuracy and low carryout of good and bad materials through artificial intelligence technology. https://www.mdoresorting.com/mingde-ai-sorting-machine-separate-quartzmicafeldspar-from-pegmatite Project Advantages Artificial intelligence can completely replace manual selection in the application of wollastonite. If the dissociation degree of wollastonite is good, the artificial intelligence machine can directly sort out wollastonite and tailings, which has the advantages of high efficiency, good effect and low cost. The cost is mainly the one-time equipment purchase cost and the subsequent equipment power supply cost. If the dissociation degree is average, the artificial intelligence machine can also sort out the wollastonite with good grade, or discard the useless waste rock, which can directly reduce the amount of ore entering magnetic separation or flotation, save the cost of magnetic separation and flotation, and reduce the processing level of tailings. In particular, Mingde Optoelectronics Artificial Intelligence Sorting Machine has been widely used in various ore sorting fields at this stage, not only in wollastonite. As long as there are ores with visible surface differences, they are within the sorting range of artificial intelligence sorting machines. The equipment has withstood the test of various industrial and mining enterprises in terms of technical maturity and actual application effect.
  • Practical Application and Separation of Potassium Feldspar Practical Application and Separation of Potassium Feldspar Jul 20, 2024
    Potassium feldspar is a common feldspar mineral with the chemical formula NaAlSi3O8, belonging to the category of sodium aluminum silicate. It usually appears as glassy crystals and can be colorless, white, yellow, red or black. Potassium feldspar is most common in pegmatites and felsic igneous rocks such as granite, and is also found in low-grade metamorphic rocks and some sedimentary rocks. The hardness of potassium feldspar is about 6-6.5, the density is between 2.61-2.64 g/cm³, and the melting point is about 1100℃. Its theoretical chemical composition is Na2O: 11.8%, Al2O3: 19.4%, SiO2: 68.8%, but this theoretical value is difficult to achieve in nature. The classification of potassium feldspar usually based on its chemical composition and crystal structure. According to the chemical composition, potassium feldspar can be divided into different subspecies, such as albite, oligoclase and bytownite. According to the crystal structure, it can be divided into monoclinic system and triclinic system. These classifications are instructive for understanding the physical and chemical properties of potassium feldspar and its application in industry. Potassium feldspar plays an important role in the ceramic industry. It can be used as a flux, a ceramic body ingredient and a glaze. Before firing, potassium feldspar can reduce the drying shrinkage and deformation of the body, improve the drying performance and shorten the drying time. During firing, it can be used as a flux to reduce the firing temperature and improve the light transmittance of the body. potassium feldspar is also one of the important raw materials in the glass industry. It can increase the alumina content in the glass mixture, reduce the melting temperature, and adjust the viscosity and chemical composition of the glass. In addition, potassium feldspar is also used in the chemical industry, abrasives and tools, welding rods and other industries. For example, it can be used as a raw material for enamel, the main raw material for refractory materials, and as a filler in detergents, toothpaste, cosmetics and other industries. The purity of potassium feldspar directly affects its application effect in industrial production. For example, in the ceramic industry, high-purity potassium feldspar can significantly reduce the firing temperature and improve the quality and performance of the product. Therefore, accurately judging the purity of potassium feldspar is of great significance to ensure product quality and production efficiency. The determination of potassium feldspar purity usually involves the following aspects: Chemical composition analysis: Through chemical analysis methods such as ICP, XRF, AAS, etc., the main components of potassium feldspar, such as SiO2, Al2O3, Fe2O3, TiO2, K2O and Na2O, can be accurately determined. The content of these components directly reflects the purity of potassium feldspar. Physical property test: Including tests of physical properties such as hardness, density, melting point, etc., these properties can also indirectly reflect the purity of potassium feldspar. Mineral composition analysis: Through methods such as X-ray diffraction (XRD), the mineral type and content of potassium feldspar can be determined, which is also a method to judge purity. The main method of impurity separation Flotation method: By adding different flotation agents, the surface properties of potassium feldspar and other impurity minerals are changed, thereby achieving separation. Magnetic separation: Separate iron-containing impurities from potassium feldspar by using magnetic differences. Chemical impurity removal technology: Dissolve and remove impurities in the ore by acid washing and other methods. High-temperature chlorination method: Use high temperature and chlorine to separate impurity iron from potassium feldspar. Microbial method: Use microbial metabolites to react with iron impurities, and then use other methods to remove impurities. Photoelectric sorting: This is an emerging ore sorting technology that combines photoelectric detection and artificial intelligence algorithms to achieve intelligent ore sorting by identifying multi-dimensional features such as spectral characteristics, texture, and color of the ore. This technology has significant advantages in improving ore sorting efficiency, reducing costs, protecting the environment, and promoting resource recovery. https://www.mdoresorting.com/wet-intelligent-minerals-separator-ore-sorting-machine-leading-manufacturer-of-china High efficiency: Photoelectric sorting technology can quickly remove a large amount of useless gangue, reduce the pressure of subsequent mineral processing links, and improve sorting efficiency. Low cost: Compared with traditional physical mineral processing and chemical mineral processing, the cost of photoelectric mineral processing is lower, and the cost of mineral processing per ton is about $0.15. Environmental protection: Photoelectric mineral processing technology has zero pollution to the environment and is a greener mineral processing method. Technological progress: With the development of computer technology and artificial intelligence technology, the intelligence level of photoelectric mineral processing equipment has been continuously improved. Strong adaptability: By introducing cutting-edge technologies such as artificial intelligence and big data analysis, the intelligence level and adaptability of the photoelectric sorting system have been greatly improved. High safety: Photoelectric mineral processing equipment does not need to add any chemical agents during operation, avoiding the safety risks that may be caused by chemical agents. Technological innovation: China is in a leading position in the research and development of core components in the intelligent photoelectric mineral processing equipment manufacturing industry. Resource recovery: Photoelectric sorting technology has significant advantages in processing low-grade ore resources, and can fully recycle and utilize ore resources that were originally difficult to develop and utilize economically and efficiently. System stability: Photoelectric sorting technology is still in the development stage, but through continuous technological innovation and optimization, the stability and anti-interference ability of the system are constantly improving. Cost-effectiveness: The research and development and application of photoelectric mineral processing technology always focus on cost control and cost-effectiveness.
  • Sorting and Application of Silica Ore Sorting and Application of Silica Ore Jul 16, 2024
    Overview of silica ore Silica ore is a non-metallic mineral with silica-rich minerals as the main component, mainly including quartz sandstone, quartzite and other forms. The classification of silica ore is complex and diverse, and can be distinguished according to the environment, composition, structure, etc. of its formation. The application of silica is extremely wide, involving many industries such as glass, ceramics, and refractory materials. Classification and characteristics of silica ore The classification of silica ore can be divided from multiple angles: 1. Classification by organizational structure: It can be divided into crystalline silica and cemented silica. Crystalline silica is mainly composed of quartz particles, while cemented silica is quartz particles combined by siliceous cement. 2. Classification by transformation speed: Silica can be divided into four types according to its transformation speed at high temperature: extremely slow, slow, medium and fast transformation. 3. Classification by density: Silica can also be divided into extremely dense, dense, relatively porous and porous according to its density. Application of silica ore Due to its unique physical and chemical properties, silica ore has important applications in many fields: 1. Glass industry: silica ore is an important raw material for glass manufacturing, especially vein quartz, which is the preferred raw material for producing high-quality glass because of its SiO2 content of up to 99%. 2. Ceramic industry: silica ore is used to produce ceramics, especially some ceramic products with special requirements, such as electrical insulation porcelain, chemical corrosion-resistant porcelain, etc. 3. Refractory materials: The high temperature performance of silica ore makes it the preferred raw material for making refractory materials, such as blast furnace refractory materials used in steel smelting. 4. Abrasive industry: silica ore is also widely used in the abrasive industry. Due to its high hardness, it can be used in various grinding and polishing processes. Mining and ore dressing and purification of silica ore The mining of silica ore is mainly carried out in open-pit mode, and the ore dressing and purification process includes steps such as scrubbing, magnetic separation, flotation, acid leaching and photoelectric separation. These processes are designed to improve the purity of silica and reduce the impurity content to meet the specific needs of different industries. Crushing and Grinding Silica ore is usually crushed using jaw crushers and cone crushers. The former is suitable for primary crushing, while the latter is used for secondary or finer crushing. The crushed silica enters the grinding stage. Grinding equipment includes ball mills, high-pressure suspension roller mills and abrasive mills, etc. These equipment can grind silica to the required particle size and improve the quality of silica. Scrubbing and Magnetic Separation Scrubbing is the use of mechanical force and the abrasive force between sand particles to remove film iron, bonding and muddy impurity minerals on the surface of quartz sand. Magnetic separation can remove magnetic minerals such as hematite, limonite and other impurities from scrubbed silica to the maximum extent. Flotation Flotation is mainly used to remove non-magnetic associated impurity minerals such as feldspar, mica, etc. During the flotation process, the chemical conditions of the flotation environment are adjusted by adding flotation agents such as collectors, frothers and regulators to improve the separation efficiency of silica and impurities. Acid leaching Acid leaching is mainly used to further reduce the iron content in silica, especially for quartz sand with high purity requirements. Acid leaching can make the purity of silicon dioxide reach more than 99.93%. Photoelectric sorting https://www.mdoresorting.com/mingde-ai-sorting-machine-separate-quartzmicafeldspar-from-pegmatite Photoelectric sorting is a technology that uses the surface characteristics of silica ore for identification and sorting. It is suitable for silica ores with obvious or complex color characteristics. Through photoelectric detection technology, heterochromatic granular materials are automatically sorted out, thereby improving the overall quality of silica. It is worth mentioning that Mingde Optoelectronics Technology Co., Ltd. is the first to introduce artificial intelligence technology in the field of visible light photoelectric sorting, which can sort more categories of ores. In silica ore sorting, the color, gloss, texture and texture of the ore surface can be used to distinguish the silicon in the ore from the feldspar of the same color. The sorting effect is more accurate than that of the color sorter. Pre-sorting and auxiliary processes Pre-sorting usually includes processes such as scrubbing, magnetic separation and flotation, while auxiliary processes include adding pre-sorting processes after crushing, and improving the quality of the ore entering the mill through pre-waste treatment, improving the production efficiency of subsequent processes and reducing production costs. Conclusion In summary, silica ore, as an important non-metallic mineral, not only has a wide variety of types, but also has a wide range of industrial application value. The continuous deepening of research on its mining and purification technology will help to better realize its potential in various fields. With the advancement of science and technology, the utilization of silica ore in the future may be more efficient and environmentally friendly.
  • Photoelectric Sorting of Titanium Sponge Photoelectric Sorting of Titanium Sponge Jul 13, 2024
    Recently, the attention to titanium alloys has increased again. As a key raw material for the production of titanium alloys, titanium sponge can be used to manufacture products in aerospace, national defense, chemical industry, consumer electronics and other fields. Due to its excellent physical and chemical properties, titanium sponge occupies a pivotal position in the demand for high-performance materials. The main producing countries of titanium sponge include the United States, Russia, China, Japan, Ukraine, Kazakhstan, etc. Among them, China is the world's largest producer of titanium sponge, and its output accounts for 62.7% of the global total output. The United States and Russia are also important producers of titanium sponge. Although their output is not as good as that of China, they occupy an important position in the high-end market. Japan and Ukraine occupy a certain share in the production of titanium sponge. In recent years, China has made significant progress in the research of ultra-soft titanium sponge. After years of hard work, Panzhihua Iron and Steel Research Institute Co., Ltd. of Panzhihua Iron and Steel Group has successfully developed ultra-soft titanium sponge suitable for the aviation field, breaking the monopoly of foreign technology and providing key material support for the country's aviation industry. The market status of titanium sponge shows that the global output of titanium sponge will be 279,000 tons in 2022, a year-on-year increase of 14.6%. China's titanium sponge production accounts for 62.7% of the world's total production. China's titanium sponge market concentration is relatively high. In 2019, Pangang Titanium's titanium sponge production accounted for 22.4% of the country's titanium sponge production. Luoyang Shuangrui Wanji, Guizhou Zun Titanium, Chaoyang Parkson, and Chaoyang Jinda's titanium sponge production accounted for 18.9%, 14.6%, 11.8%, and 10.4% of the country's titanium sponge production, respectively. By analyzing the impurities in titanium sponge and the requirements for sorting accuracy, and referring to the feasibility of other sorting equipment on the market, the equipment that can not only sort out foreign matter in titanium sponge, but also meet the requirements of sorting particle size, sorting accuracy, and production site is the AI ​​artificial intelligence sorting machine of Mingde Optoelectronics. First of all, the AI artificial intelligence sorting machine can establish an identification model based on the materials to be sorted. If new materials to be identified are added, they can be added through training in the later stage. It can simultaneously identify multiple foreign objects and accurately separate them; the equipment can currently support the sorting of materials with a particle size of more than 3mm, and the equipment has been mature and applied in large quantities in the field of ores, which can fully meet the sorting requirements of titanium sponge. https://www.mdoresorting.com/ai-intelligent-mineral-ore-sorting-machine Deep identification, high precision. Mingde Optoelectronics Artificial Intelligence Sorting Machine is equipped with AI artificial intelligence technology and human eye recognition module, which can comprehensively and deeply identify material characteristics, realize real-time material analysis, and have high recognition accuracy. It can also train and learn new material types through learning mode to further improve the overall sorting effect. High-speed collaborative stable system, large output. The modules of the ore sorting machine run at high speed, and each functional area operates efficiently and collaboratively. The whole machine runs stably and strongly, and the ore sorting is done in one go, achieving greater output. Multi-dimensional analysis technology, significant effect. From the multi-dimensional identification of the texture, color, shape, texture, etc. of the material to be sorted, the ore positioning algorithm, adaptive algorithm, precise material center, and precise blowing positioning, the accuracy of the rejection system is improved, and the sorting effect is good. Master the core technology and the application range of mineral processing is wide. The sorting machine uses the advantages of advanced technology to realize the gradual upgrading of mineral processing technology. Its application range is wide, solving the problem of complex structure and low utilization rate of various materials.
  • The Importance of Ore Pretreatment and Enrichment The Importance of Ore Pretreatment and Enrichment Jul 13, 2024
    Overview Ore pretreatment and enrichment are key links in improving the utilization efficiency of mineral resources, especially in the current situation of increasingly tight global mineral resources, its importance is becoming more and more prominent. Pretreatment mainly includes crushing, grinding, screening, primary selection and other processes, aiming to improve the properties of ore and prepare for further beneficiation processes. Enrichment is to separate valuable minerals from ore by physical, chemical or biological methods to improve their grade and recovery rate. Research progress of pretreatment technology The development trend of pretreatment technology is to improve efficiency and reduce costs while paying attention to environmental protection and sustainability. The high-pressure roller mill pretreatment technology in the crushing stage improves the dissociation degree and grinding efficiency of the ore through high pressure and slow relative movement. The pre-waste technology in the primary selection stage refers to separating a part of waste rock or low-grade ore in the early stage of ore processing to reduce energy consumption and cost in subsequent processing. For example, by pre-selecting and discarding waste, the amount of ore entering the subsequent process can be reduced, saving a lot of subsequent process costs. At the same time, the pre-discarded waste tailings can be used as building aggregates and mine backfill without grinding, which has certain economic value and environmental value. Through pretreatment and pre-selection, the grade of ore can be improved, the amount of ore entering the mill can be reduced, and the tailings can be discarded in advance, thereby improving resource utilization and reducing energy consumption and environmental pollution. Ore photoelectric sorting technology is an important branch of the current ore sorting field. It uses different physical properties of ore, such as color, texture, density, etc., to achieve effective ore sorting, which is of great significance for ore pretreatment. Research progress of enrichment technology Ore enrichment technology can increase the content of useful components in ore, thereby improving resource utilization. For example, through pretreatment and enrichment technology, the original low-grade ore can be made usable, the loss of mineral resources can be reduced, the import volume of mineral resources can be reduced, and the resource utilization of low-grade ore and stockpiled waste can be realized. Ore enrichment can also reduce the processing cost and energy consumption of ore. For example, through pre-enrichment technology, the amount of subsequent grinding-flotation ore processing can be reduced, production costs can be reduced, and the economic benefits of the enterprise can be improved. At the same time, ore enrichment technology also has extremely high environmental and social benefits. In terms of environmental effects, through scientific ore enrichment and ore deposit analysis, environmental pollution can be reduced, the ecological environment can be protected, resources can be recycled, and the service life of resources can be extended. In terms of social benefits, the innovation of ore enrichment technology has promoted the upgrading of the mining industry. The development of intelligent mineral processing technology, such as intelligent mineral processing and intelligent monitoring, has improved the efficiency and accuracy of mineral processing, reduced labor costs, and promoted the transformation of the mining industry towards high efficiency and environmental protection. On the other hand, through ore enrichment, employment opportunities can be increased and the living standards of local residents can be improved. Among them, photoelectric sorting is particularly representative in ore enrichment. By analyzing the surface characteristics of the ore to be processed, the ore is preliminarily sorted, thereby realizing pollution-free and efficient intelligent sorting. Photoelectric sorting has the advantages of high efficiency, low cost, and green environmental protection. It can save freight and reagent costs in the flotation link and extend the service life of the tailings pond. In addition, the mining boundary grade can be reduced and the amount of recoverable resources can be increased. https://www.mdoresorting.com/mingde-ai-sorting-machine-separate-quartzmicafeldspar-from-pegmatite Mingde Optoelectronics Technology Co., Ltd. is the first to introduce artificial intelligence and big data technology in the field of visible light photoelectric sorting, which broadens the adaptability of the machine and allows the photoelectric sorting machine to sort more types of ores. The machine uses a gigapascal camera to further improve the sorting accuracy of the machine, and the introduction of heavy-duty machines enables the machine to process 100 tons per hour. These pioneering measures make our machines more suitable for mining companies and make ore sorting better and faster. Conclusion In summary, ore pretreatment and enrichment technology plays an important role in improving the utilization efficiency of mineral resources, reducing production costs, and promoting environmental protection and sustainable development. With the continuous emergence and application of new technologies, pretreatment and enrichment technology will continue to develop in the direction of high efficiency, environmental protection, and low cost, and contribute to the sustainable development of the mining industry.
  • How to Select A Suitable Photoelectric Ore Sorting Machine How to Select A Suitable Photoelectric Ore Sorting Machine Jul 11, 2024
    Photoelectric sorting is an important ore sorting method in ore pre-sorting. Photoelectric sorting equipment is a device that directly completes the ore sorting process. During the ore sorting process, the sorting equipment identifies the ore through its physical characteristics, mainly through the differences in color, texture, texture, shape, gloss, density and other characteristics, to achieve the sorting of useful minerals and gangue minerals. At present, the commonly used mining sorting equipment mainly includes ore color sorters, artificial intelligence sorters, and X-ray intelligent sorters. Below, we will take you to understand each type of mining sorting equipment and its applicable scope one by one, and help you correctly choose the appropriate sorting equipment. 1. Ore color sorter Ore color sorter is mainly based on the color difference of materials. It integrates optical, mechanical and electrical equipment to achieve material sorting and purification through photoelectric detection and image processing. It belongs to a color sorting ore sorter. This type of ore color sorter integrates high technologies such as light, machinery, electricity, and gas. It is widely used in material sorting to improve the quality of material products. In recent years, domestic color sorters have continuously accelerated the pace of technological innovation. Manufacturers have grown through exploration and innovation, key components have been updated, and first-line products have become increasingly mature in terms of stability, reliability, and high-precision sorting effects. The ore color sorter mainly includes a vibrating bucket, a main unit for integrated feeding, sorting and unloading, and a touch-sensitive operation panel. When working, the ore enters the crawler through the color sorter feeding hopper and is quickly transported into the sorting box. Each ore is scanned line by line through two sets of high-definition cameras, and the relevant information is transmitted to the central system through the sensor. The central system compares the wavelength or frequency of the different colors of reflected light waves of superior and inferior ores with the set parameters, and then identifies the location of the heterochromatic ore to be removed through a complex algorithm, and issues instructions to the corresponding solenoid valve, using pneumatic force for precise separation. The ore color sorter has a wide range of applications, mainly for minerals with color differences, such as quartz, calcium carbonate, barite, calcite, dolomite, potassium feldspar, wollastonite, fluorite, tungsten ore and other minerals. 2. Artificial Intelligence Sorting Machine The artificial intelligence sorting machine mainly relies on AI photoelectric sorting machine technology, and uses artificial intelligence, deep learning, big data and image visual enhancement technology to identify and sort ore. This type of sorting equipment uses artificial intelligence technology to break the original color sorting material limitation problem, greatly expand the sorting application scenario, and meet the sorting use of some difficult and complex ores. The equipment is mainly composed of a vibrating bucket, a host and a microcomputer operation platform. When working, it is necessary to manually sort a number of useful minerals and gangue minerals, and perform image acquisition and training on the artificial intelligence machine respectively. The equipment will automatically extract the surface texture, gloss, texture, shape, color and other features of useful minerals and gangue minerals to establish a sorting model. During the sorting process, the ore enters the crawler through the intelligent machine feed hopper, and enters the sorting box after rapid transportation. The upper and lower sets of ultra-high-definition cameras will perform multi-dimensional stereoscopic scanning on each ore material, and transmit the information of each ore material from the sensor to the industrial computer. It identifies useful minerals and gangue minerals through model recognition and algorithms, and issues instructions to the solenoid valve corresponding to the gangue area, using pneumatic force for precise separation. The equipment is mainly trained and modeled based on the multi-dimensional characteristics of the surface of the ore, and then identified and separated. The equipment can be adjusted according to the on-site situation, and can achieve diversified ore sorting. Artificial intelligence sorting machines are suitable for complex and difficult-to-sort minerals. As long as the ore has surface texture, gloss, texture, shape, color and other surface characteristics, it can be sorted, such as pebbles, silica, wollastonite, silicon slag, gold ore, talc, phosphate ore, coal-based kaolinite, fluorite, lithium ore and other ores. The overall sorting and accuracy and adaptability are far superior to traditional color sorters. 3. X-ray intelligent sorting machine X-ray intelligent sorting machine is mainly XRT (transmission technology), which detects the characteristic values ​​of ore size, thickness, density and the difference in the reaction of elements and atomic sequences of related components to X-rays through X-rays to achieve mine waste separation. This technology is mainly suitable for metal ores that cannot be manually sorted due to surface characteristics. Its operating principle: the ore and gangue to be sorted must have obvious differences in density. The specific process is as follows: First, a small amount of ore and gangue should be taken for training. The different densities make X-rays absorb different degrees when transmitting ore and gangue. Then the camera is used to collect and transmit. The grayscale value of the image is different after industrial computer imaging and algorithm. The deep learning model is built. When the X-ray machine is produced, the feeding system will enter the detection area at high speed from the crawler. The x-ray will transmit each ore and gangue. The self-developed multi-channel high-definition camera is successively used for signal acquisition and transmission to the industrial computer. It uses complex algorithms and image processing, and then compares and identifies with the parameters of the established model. The industrial computer will issue instructions to the gas valve at the corresponding position of the gangue, and use pneumatic force to separate the gangue to achieve the purpose of waste disposal and enrichment. X-ray intelligent sorting machine is suitable for ores with density differences such as coal gangue, lead-zinc, tin, antimony, tungsten, copper, manganese, titanium, fluorite and other metal and non-metallic ores.
  • Research and Application of Pegmatite Quartz Research and Application of Pegmatite Quartz Jul 09, 2024
    Overview Pegmatite quartz refers to high-purity quartz formed in pegmatite. Pegmatite is a special granite rock, usually composed of coarse to huge quartz crystals. The quartz in these rocks usually has a larger crystal size and a lower impurity content. Formation process of pegmatite quartz The formation of pegmatite quartz is a complex process inside the earth, involving many geological processes such as magmatic activity, metamorphism, and tectonic movement. Next, we will discuss this process in detail from different angles. Magmatic activity and the formation of pegmatite quartz The formation of pegmatite quartz is closely related to magmatic activity. During the intrusion evolution of magma, due to changes in temperature, pressure and other conditions, hydrothermal fluids rich in SiO2 are differentiated. These hydrothermal fluids penetrate into the surrounding metamorphic rock system along the bedding and cracks, or invade along the contact fracture zone of the previous magmatic rock to form vein quartz ore bodies. Metamorphism and the formation of pegmatite quartz The hydrothermal fluid produced by regional metamorphism or mixed lithification is also an important factor in the formation of pegmatite quartz. Strong magmatic activity and tectonic movement provide heat sources for metamorphism. When water-containing igneous rocks and basement protoliths are metamorphosed, a large amount of water is released to form metamorphic hydrothermal fluids. These ore-bearing solutions migrate along the ductile shear zone under the action of tectonic stress. Due to changes in temperature and pressure conditions, SiO2 is supersaturated and deposited to form vein quartz. Tectonic environment and the formation of pegmatite quartz The formation of pegmatite quartz is closely related to a specific tectonic environment. For example, pegmatite deposits are formed in a stable tectonic environment at the top of granite, formed by the recrystallization of the surrounding granite and the decomposition of the mineral components that make up the granite. Details of the formation of pegmatite quartz The details of the formation of pegmatite quartz can be revealed by studying the fluid inclusions inside it. Fluid inclusion microscopic analysis shows that in the process of wall crystallization, the brine H2O-NaCL-KCL-(CO2,N2) type fluid (about 20wt.% NaCL and about 3wt.% KCL) is saturated, and in the process of magmatic hydrothermal crystallization, multiphase cassiterite mineralization forms large microcline crystals in the wall belt, and is combined with quartz, F-poor black mountain rock, and carbonate- and boron-rich manganese fluoroapatite in the core area. World distribution Pegmatite quartz is a high-quality quartz resource. Due to its special formation environment and purity, it has extremely important applications in industry and high-tech fields. The world-renowned pegmatite quartz resources are mainly distributed in the United States, Brazil, Canada, Australia and China. Among them, the Spruce Pine deposit in the United States is famous for its extremely low quartz impurity element content and excellent quality. It has long provided a large amount of high-purity quartz sand to the world. It is an important raw material for semiconductors, precision optical glass, photovoltaics, lighting and other industries. Spruce Pine Deposit, USA The Spruce Pine Deposit is located in western North Carolina, USA. It has a mining history of more than 100 years and is a globally recognized high-purity quartz sand raw material deposit. Its quartz sand products enjoy a very high reputation in the international market. Pegmatite Quartz Resources in Brazil Brazil is the world's largest country with high-purity quartz resources. Its ore type is mainly natural crystal, but due to mining facilities and ore quality, the actual mining and export volume is relatively small. Pegmatite Quartz Resources in Canada Canada's pegmatite quartz resources rank third in the world. The ore type is mainly vein quartz. The quality of its high-purity quartz resources is also very high, suitable as a raw material for high-purity quartz sand. Pegmatite Quartz Resources in China China's pegmatite quartz resources are mainly distributed in Henan, Xinjiang, Hubei, Jiangsu and other places. In recent years, mineral resources that can be used to extract ultra-high purity quartz sand have been discovered in the East Qinling-Dabie Orogenic Belt in Henan, showing huge prospecting potential. Pegmatite quartz resources in Australia Australia has abundant quartz resources, mainly distributed in northern Queensland, Victoria and Western Australia. The pegmatite quartz resources in these areas also provide the possibility for the production of high-purity quartz sand. Application fields of pegmatite quartz Pegmatite quartz has a wide range of applications in many fields due to its high purity and stability. The following are some of the main application areas:   Semiconductor industry: High-purity quartz is a key material for manufacturing semiconductor chips. It is used to make containers such as crucibles to ensure the purity of the chip manufacturing process. Fiber optic communication: Fiber optic is the infrastructure of modern communications, and high-purity quartz plays an important role in it because it can transmit high-speed optical signals without loss. Photovoltaic industry: In the manufacture of solar panels, high-purity quartz is used to make high-quality quartz glass, which is crucial to improving the efficiency of photoelectric conversion. Optical field: High-purity quartz is also used in precision optical devices. For example, in lenses and optical fibers, high-purity quartz is needed to ensure that the propagation of light is not disturbed. Electric light sources: In light bulbs and other electric light sources, high-purity quartz is used to make materials that are resistant to high temperatures and have good light transmittance. Building materials: Due to its strength and durability, pegmatite quartz is also used in building materials, such as in the production of and floor tiles. Jewelry industry: In some specific cases, pegmatite quartz may also be used in the jewelry industry, especially those quartz crystals with special optical effects. Purification technology of pegmatite quartz Pegmatite quartz usually has the characteristics of few impurities, stable quality, and low fluid inclusion content, so it has become an important raw material for the preparation of high-purity quartz sand. In recent years, with the rapid development of science and technology, especially in the fields of semiconductors, optical fiber communications, photovoltaics, etc., the demand for high-purity quartz sand has increased day by day. Therefore, the research and application of pegmatite quartz resources have received widespread attention. In recent years, with the advancement of science and technology, the sorting technology of pegmatite quartz has made significant progress, especially in the purification of high-purity quartz sand. Sorting equipment and technological progress The sorting equipment of pegmatite quartz mainly includes crushers, mills, screening machines, flotation machines, magnetic separators, etc. These equipment use different physical and chemical methods, such as mechanical crushing, grinding, gravity separation, flotation and magnetic separation, to separate quartz from other impurities. Crushing and grinding: Crushing equipment is used to crush raw quartz ore into small particles suitable for further processing. Commonly used crushing equipment includes jaw crushers, cone crushers and hammer crushers. Grinding is to further grind the ore through the grinding machine to achieve the ideal particle size distribution, in preparation for subsequent classification and flotation. Screening: Screening equipment such as spiral classifiers are used for particle classification and desludging processes. The particle size separation is achieved through the difference in the settling speed of particles of different sizes in the liquid. 8 Flotation: Flotation machines play a key role in the flotation process. By forming a large number of bubbles and using reagents to make the target minerals attached to the bubbles, it can be separated from other substances. 8 Magnetic separation: Magnetic separation equipment is used to remove iron-containing impurities from quartz sand. Commonly used magnetic separation equipment includes dry magnetic separators and wet magnetic separators. Photoelectric separation: Photoelectric separation is a method of identifying and separating the ore to be separated and the gangue by using the physical characteristics of the ore to be separated and the gangue. It uses a combination of mechanical and electrical separation to imitate the action of hand selection. The artificial intelligence sorting machine pioneered by Hefei Mingde Optoelectronics Technology Co., Ltd. is the first to introduce advanced technologies such as artificial intelligence and big data in the field of photoelectric mineral processing. It has obvious effects on the sorting of pegmatite quartz, with high sorting accuracy and large output. Latest research results The latest research results show that through the combined application of these equipment and technologies, high-purity quartz concentrate products can be obtained on a laboratory scale. For example, Zhengzhou Comprehensive Utilization Institute has successfully developed an original technology for processing and purifying high-purity quartz, and conducted laboratory sorting and purification experiments on granite pegmatite high-purity quartz ore, producing high-purity quartz concentrate products with SiO2 purity as high as 5N2 (99.9992%). Conclusiona In summary, pegmatite quartz is an extremely important mineral resource, and its application in high-tech industries is indispensable. With the advancement of technology and the increasing demand for high-purity materials, the mining and utilization of pegmatite quartz will become more extensive, and it will also have a profound impact on the development of related industr Overview Pegmatite quartz refers to high-purity quartz formed in pegmatite. Pegmatite is a special granite rock, usually composed of coarse to huge quartz crystals. The quartz in these rocks usually has a larger crystal size and a lower impurity content. Formation process of pegmatite quartz The formation of pegmatite quartz is a complex process inside the earth, involving many geological processes such as magmatic activity, metamorphism, and tectonic movement. Next, we will discuss this process in detail from different angles. Magmatic activity and the formation of pegmatite quartz The formation of pegmatite quartz is closely related to magmatic activity. During the intrusion evolution of magma, due to changes in temperature, pressure and other conditions, hydrothermal fluids rich in SiO2 are differentiated. These hydrothermal fluids penetrate into the surrounding metamorphic rock system along the bedding and cracks, or invade along the contact fracture zone of the previous magmatic rock to form vein quartz ore bodies. Metamorphism and the formation of pegmatite quartz The hydrothermal fluid produced by regional metamorphism or mixed lithification is also an important factor in the formation of pegmatite quartz. Strong magmatic activity and tectonic movement provide heat sources for metamorphism. When water-containing igneous rocks and basement protoliths are metamorphosed, a large amount of water is released to form metamorphic hydrothermal fluids. These ore-bearing solutions migrate along the ductile shear zone under the action of tectonic stress. Due to changes in temperature and pressure conditions, SiO2 is supersaturated and deposited to form vein quartz. Tectonic environment and the formation of pegmatite quartz The formation of pegmatite quartz is closely related to a specific tectonic environment. For example, pegmatite deposits are formed in a stable tectonic environment at the top of granite, formed by the recrystallization of the surrounding granite and the decomposition of the mineral components that make up the granite. Details of the formation of pegmatite quartz The details of the formation of pegmatite quartz can be revealed by studying the fluid inclusions inside it. Fluid inclusion microscopic analysis shows that in the process of wall crystallization, the brine H2O-NaCL-KCL-(CO2,N2) type fluid (about 20wt.% NaCL and about 3wt.% KCL) is saturated, and in the process of magmatic hydrothermal crystallization, multiphase cassiterite mineralization forms large microcline crystals in the wall belt, and is combined with quartz, F-poor black mountain rock, and carbonate- and boron-rich manganese fluoroapatite in the core area. World distribution Pegmatite quartz is a high-quality quartz resource. Due to its special formation environment and purity, it has extremely important applications in industry and high-tech fields. The world-renowned pegmatite quartz resources are mainly distributed in the United States, Brazil, Canada, Australia and China. Among them, the Spruce Pine deposit in the United States is famous for its extremely low quartz impurity element content and excellent quality. It has long provided a large amount of high-purity quartz sand to the world. It is an important raw material for semiconductors, precision optical glass, photovoltaics, lighting and other industries. Spruce Pine Deposit, USA The Spruce Pine Deposit is located in western North Carolina, USA. It has a mining history of more than 100 years and is a globally recognized high-purity quartz sand raw material deposit. Its quartz sand products enjoy a very high reputation in the international market. Pegmatite Quartz Resources in Brazil Brazil is the world's largest country with high-purity quartz resources. Its ore type is mainly natural crystal, but due to mining facilities and ore quality, the actual mining and export volume is relatively small. Pegmatite Quartz Resources in Canada Canada's pegmatite quartz resources rank third in the world. The ore type is mainly vein quartz. The quality of its high-purity quartz resources is also very high, suitable as a raw material for high-purity quartz sand. Pegmatite Quartz Resources in China China's pegmatite quartz resources are mainly distributed in Henan, Xinjiang, Hubei, Jiangsu and other places. In recent years, mineral resources that can be used to extract ultra-high purity quartz sand have been discovered in the East Qinling-Dabie Orogenic Belt in Henan, showing huge prospecting potential. Pegmatite quartz resources in Australia Australia has abundant quartz resources, mainly distributed in northern Queensland, Victoria and Western Australia. The pegmatite quartz resources in these areas also provide the possibility for the production of high-purity quartz sand. Application fields of pegmatite quartz Pegmatite quartz has a wide range of applications in many fields due to its high purity and stability. The following are some of the main application areas: Semiconductor industry: High-purity quartz is a key material for manufacturing semiconductor chips. It is used to make containers such as crucibles to ensure the purity of the chip manufacturing process. Fiber optic communication: Fiber optic is the infrastructure of modern communications, and high-purity quartz plays an important role in it because it can transmit high-speed optical signals without loss. Photovoltaic industry: In the manufacture of solar panels, high-purity quartz is used to make high-quality quartz glass, which is crucial to improving the efficiency of photoelectric conversion. Optical field: High-purity quartz is also used in precision optical devices. For example, in lenses and optical fibers, high-purity quartz is needed to ensure that the propagation of light is not disturbed. Electric light sources: In light bulbs and other electric light sources, high-purity quartz is used to make materials that are resistant to high temperatures and have good light transmittance. Building materials: Due to its strength and durability, pegmatite quartz is also used in building materials, such as in the production of and floor tiles. Jewelry industry: In some specific cases, pegmatite quartz may also be used in the jewelry industry, especially those quartz crystals with special optical effects. Purification technology of pegmatite quartz Pegmatite quartz usually has the characteristics of few impurities, stable quality, and low fluid inclusion content, so it has become an important raw material for the preparation of high-purity quartz sand. In recent years, with the rapid development of science and technology, especially in the fields of semiconductors, optical fiber communications, photovoltaics, etc., the demand for high-purity quartz sand has increased day by day. Therefore, the research and application of pegmatite quartz resources have received widespread attention. In recent years, with the advancement of science and technology, the sorting technology of pegmatite quartz has made significant progress, especially in the purification of high-purity quartz sand. Sorting equipment and technological progress The sorting equipment of pegmatite quartz mainly includes crushers, mills, screening machines, flotation machines, magnetic separators, etc. These equipment use different physical and chemical methods, such as mechanical crushing, grinding, gravity separation, flotation and magnetic separation, to separate quartz from other impurities. Crushing and grinding: Crushing equipment is used to crush raw quartz ore into small particles suitable for further processing. Commonly used crushing equipment includes jaw crushers, cone crushers and hammer crushers. Grinding is to further grind the ore through the grinding machine to achieve the ideal particle size distribution, in preparation for subsequent classification and flotation. Screening: Screening equipment such as spiral classifiers are used for particle classification and desludging processes. The particle size separation is achieved through the difference in the settling speed of particles of different sizes in the liquid. 8 Flotation: Flotation machines play a key role in the flotation process. By forming a large number of bubbles and using reagents to make the target minerals attached to the bubbles, it can be separated from other substances. 8 Magnetic separation: Magnetic separation equipment is used to remove iron-containing impurities from quartz sand. Commonly used magnetic separation equipment includes dry magnetic separators and wet magnetic separators. Photoelectric separation: Photoelectric separation is a method of identifying and separating the ore to be separated and the gangue by using the physical characteristics of the ore to be separated and the gangue. It uses a combination of mechanical and electrical separation to imitate the action of hand selection. The artificial intelligence sorting machine pioneered by Hefei Mingde Optoelectronics Technology Co., Ltd. is the first to introduce advanced technologies such as artificial intelligence and big data in the field of photoelectric mineral processing. It has obvious effects on the sorting of pegmatite quartz, with high sorting accuracy and large output. Latest research results The latest research results show that through the combined application of these equipment and technologies, high-purity quartz concentrate products can be obtained on a laboratory scale. For example, Zhengzhou Comprehensive Utilization Institute has successfully developed an original technology for processing and purifying high-purity quartz, and conducted laboratory sorting and purification experiments on granite pegmatite high-purity quartz ore, producing high-purity quartz concentrate products with SiO2 purity as high as 5N2 (99.9992%). Conclusiona In summary, pegmatite quartz is an extremely important mineral resource, and its application in high-tech industries is indispensable. With the advancement of technology and the increasing demand for high-purity materials, the mining and utilization of pegmatite quartz will become more extensive, and it will also have a profound impact on the development of related industries.  
  • Specific Applications and Future Prospects of Photoelectric Sorting Technology Specific Applications and Future Prospects of Photoelectric Sorting Technology Jul 03, 2024
    Overview of photoelectric sorting technology Photoelectric sorting technology is a technology that uses optical principles to automatically identify and classify materials. It detects the optical properties of materials, such as color, gloss, transparency, etc., through photoelectric sensors, and then determines whether it has the required characteristics through preset intelligent algorithms, and performs corresponding separation processing. This technology is widely used in industries such as mining, agriculture, food processing, and waste material recycling, especially in improving sorting efficiency and accuracy, reducing labor intensity, and reducing environmental pollution. Working principle of photoelectric sorting technology The working principle of photoelectric sorting technology involves several key components: light source system, sensor system, signal processing system, and execution system. First, the light source system provides light of different wavelengths to illuminate the material to be detected, so that the reflected light presents different colors. The sensor system, usually a linear array CCD sensor, captures these lights and converts them into electrical signals. The signal processing system processes these electrical signals, analyzes the characteristics of the materials through image processing algorithms, and classifies them according to preset standards. Finally, the execution system sorts the sorted materials, usually by high-speed airflow or robotic arms to exclude defective products and retain high-quality products. Application of photoelectric sorting technology in mining In the mining field, photoelectric sorting technology is mainly used for pre-sorting of ore to improve the overall grade of ore and reduce the cost of subsequent processing. For example, in the process of phosphate ore sorting, photoelectric sorting technology can effectively identify and remove low-grade ore and debris, thereby improving the efficiency of mineral processing and reducing energy consumption. In addition, this technology can also be used to process phosphate resources with fine particle size and complex embedded morphology, so that resources that were originally difficult to develop and utilize economically and efficiently can be fully utilized. Advantages and challenges of photoelectric sorting technology The advantages of photoelectric sorting technology lie in its high precision, high efficiency and environmental protection characteristics. It can complete the sorting of a large number of materials in a short time without adding chemical reagents, reducing pollution to the environment. However, the technology also faces some challenges, such as adapting to the sorting needs of more types and complex ore structures, improving the stability and anti-interference ability of the system, and reducing costs. Future development of photoelectric sorting technology With the continuous advancement of technology, photoelectric sorting technology is expected to further improve recognition accuracy and stability in the future, expand the scope of application, and play a greater role in mining and other fields. For example, by combining technologies such as artificial intelligence and big data analysis, the photoelectric sorting system will become more intelligent and automated, and can better adapt to different working environments and sorting requirements. Application of MINGDE Optoelectronic Sorting Technology Hefei MINGDE Optoelectronic Technology Co., Ltd., as a leading enterprise in the field of mining sorting in China, has taken the lead in introducing artificial intelligence, big data sorting and other technologies in the field of ore photoelectric sorting, expanding the variety of ore sorting by photoelectric sorting machines, and making the sorting effect more accurate. The heavy-duty machine developed by the company can sort ores with larger particle sizes, which brings about greater output and meets the requirements of mining companies for large-scale ore sorting. https://www.mdoresorting.com/wet-intelligent-minerals-separator-ore-sorting-machine-leading-manufacturer-of-china Since its establishment in 2014, the company has been working hard in the field of ore sorting for ten years. The staff visited various mining areas in China on the spot, fully communicated with various mining companies, and deeply understood the various requirements of the mines for sorting equipment. The overall structure of the MINGDE sorting machine adopts a split structure to avoid the influence of feeding vibration on the main part of the machine sorting, ensuring the accuracy of sorting; using a conveyor belt instead of a chute reduces the trouble of frequent replacement of wearing parts of the chute machine. The whole machine is coated with an anti-corrosion coating, which improves the adaptability of the machine to the harsh working environment of high dust, high pollution and high corrosion in the mining industry. MINGDE Optoelectronic Technology Co., Ltd. has always believed that integrity makes MINGDE a success and MINGDE creates the best corporate mission. We are willing to work together with friends from all walks of life to achieve the long-term development of mining intelligence and automation.
  • Foreign Body Removal Robot: A New Solution for Safe Production Foreign Body Removal Robot: A New Solution for Safe Production Jul 06, 2024
    Overview Ore foreign body removal robots are an automated equipment that has been widely studied and applied in the mining field in recent years with the development of artificial intelligence and machine vision technology. They are mainly used in the process of ore mining and processing to automatically identify and remove foreign matter mixed in the ore, so as to improve production efficiency and product quality and ensure the stable operation of the production line. Technical Realization The core technologies of ore foreign body removal robots include image recognition, machine learning, deep learning, and robotic arm control. The ore images are captured by a high-resolution camera installed on the conveyor belt, and then image processing technology is used to classify the ore, analyze the particle size, and identify foreign bodies. These robots are usually equipped with artificial intelligence algorithms such as deep convolutional neural networks (CNN), which can automatically extract the multi-dimensional features of the ore, such as texture, color, gloss, shape, etc., and compare them with the pre-trained database to achieve accurate foreign body identification and positioning. Scenes to Be Used The application scenarios of ore foreign body removal robots are very wide. They can play a role in various links of ore mining, crushing, grinding, ore dressing, etc. Especially in the ore transportation link, such as belt conveyor, the robot can monitor and remove foreign bodies in the transportation process in real time, which greatly ensures the continuity and stability of production. The foreign body removal robot launched by MINGDE Optoelectronic uses advanced image recognition algorithms and machine learning technologies, enabling it to continuously learn and optimize recognition models and adapt to complex and changing material conditions. Economic Benefits and Social Value The application of ore foreign body removal robots has brought many economic benefits to enterprises, such as improving production efficiency, reducing costs, reducing safety hazards, etc. At the same time, it has also promoted the development of mining towards intelligence and automation, and helped to achieve green mine construction and sustainable development. Conclusion In summary, the application prospects of ore foreign body removal robots are very optimistic. With the continuous advancement of technology and the growth of market demand, such robots will play a greater role in the mining field and become an important force in promoting the development of intelligent mining. At the same time, its wide application will also have a profound impact on improving production efficiency, reducing production costs, and ensuring mine safety.
1 2 3 4 5 6 7 8

A total of8pages

leave a message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Submit

home

products

whatsApp

contact